DenkWare —
Industrial machines as intuitive as your phone
FluxionSystem turns the complex control cabinet into a simple screen in your hand — so the people who run the floor can do more of what they do best.
Physics-grounded AI makes any machine guided and measurable from a mobile interface, while humans stay in command and authorize every action.
Three convictions, two systems
Everything FluxionSystem builds follows from three beliefs about AI in manufacturing — and resolves into two named systems: MGSD, the AI that creates, and DenkWare, the software and hardware it produces.
Starts with physics
Real manufacturing intelligence is grounded in the physics of the process — equations and material behaviour — not in correlations mined from data alone.
Used by people
AI in the factory is for operators and specialists to use — not a black box that replaces them. It guides, explains, and certifies the people doing the work.
Measurable results
It only counts if it moves the numbers — cut quality, output, energy, OEE. Value has to be visible on the machine, not just in a model.
The whole idea on one page
The smartphone revolution for the factory floor — the crisis, the solution, and how a physics-informed approach compares.
The Manufacturing Crisis
The FluxionSystem Solution
FluxionSystem versus Standard Machine Learning
| Parameter | FluxionSystem | Standard ML |
|---|---|---|
| Physics Understanding | Embedded Laws | Approximated |
| Uncertainty Output | Quantified Bounds | None |
| Speed to Value | Useful from Day 1 | Requires Data |
Built for the factory floor you have today — not some fancy factory of the future
The pressure on advanced manufacturing is real — and it is exactly the right moment to give people a better interface to the machines they run.
Expertise Is Your Edge
The hard-won judgment of your best people is more valuable than ever. The opportunity is to amplify it — making it repeatable across every shift and every machine.
Compliance Compression
Shifting ISO, health and safety standards mean endless, time-consuming paperwork that pulls skilled people away from the work that matters.
Agility & Quality Demands
Customers want higher quality and faster adaptation to new, tricky materials — sometimes changing day to day.
Why machines need a bespoke AI
A phone and a milling machine could not be more different. Standard operating systems handle communication; transforming physical material takes a system that understands exact physics.
The Mobile Universe
The Machine Universe
Manufacturing is done in Process Units — not in machines
A machine alone makes nothing. Output comes from a Machine Process Unit (MPU): the machine plus the people, tools, material and consumables around it. DenkWare organises and optimises the whole unit.
From control systems screens to mobile touchscreens
The way people talk to machines is changing — from a wall of wiring to the screen already in their pocket.
Then The control cabinet
Reliance on physical cabling, fixed screens, and specialized, rigid hardware logic — every change a project of its own.
Now The mobile hub
The mobile phone becomes the ultimate interface — using built-in cameras, microphones, and touchscreens, paired with simple Bluetooth sensors.
One engine, one OS, an app for every machine
Four layers turn global science into a guided experience on a specific machine.
MGSD — The Creator AI
The foundational AI engine. It does not control machines directly; it creates the control systems by synthesizing decades of global scientific research.
DenkOS — The Operating System
The universal software environment that bridges human intention and machine execution.
DenkWare — The Machine Apps
Machine-specific applications created by MGSD. Each app performs exact functions for a specific physical machine — for example, a bespoke app for a localized laser cutter.
DenkFree — The Framework
Manages Manufacturing Process Units, Task Templates and execution, maintenance, compliance, training — a machine operating manual for the 21st century.
DenkDrivers
Hard- and software to connect the machine with DenkFree. Can be Bluetooth-connected sensors attached with magnets to the machine, a wired connection via bespoke PTCs, or even an entirely new control system where significant improvements can be achieved.
Decades of science, compressed into 30 minutes — months of engineering, done in one week
MGSD reads the world’s written scientific knowledge and synthesizes it into everything a specific machine needs to run.
MGSD creates a physics model in less than 30 minutes and the machine adaptation is designed in less than a week — and MGSD does not need massive gigafactories for running its AI. Real intelligence, built for local deployment.
A forklift for data — so judgment goes where it counts
No one expects a person to lift 100 kilos by hand; we use a forklift. DenkWare is a forklift for data: it carries the high-frequency number-crunching no one could track by hand, so your experts apply their judgment where it matters most.
Exact Initial Settings
Processes continuous machine data to determine the precise starting values for each job — no guesswork required.
Real-Time Tuning
Instantly tweaks complex parameters like spindle rotation and laser power for environmental shifts — summer versus winter conditions and beyond.
Several Times a Second
Adjusts parameters continuously while the machine runs, holding precision no one could track by hand.
Automating the compliance burden
AI excels at finding and organizing regulatory data — freeing skilled people from hours of after-work paperwork.
Humans retain ultimate authority. The operator reviews the AI-generated paperwork, takes responsibility for the content, and signs off. Production continues; the administration vanishes.
Total control, every step
The Task Template workflow keeps people in command from first approval to final execution.
Manager Approval
A factory manager creates and approves a Task Template detailing how to perform a repetitive job.
Real-Time Optimization
On launch, the AI copies the template and populates it with the latest real-time machine settings.
Operator Confirmation
The operator receives the exact instructions on their mobile interface and confirms each step.
Execution
The machine runs with optimized, human-authorized settings.
DenkWare = DenkOS + DenkFree + DenkDrivers
DenkOS is the operating layer. DenkFree is the free-to-start software that organises every MPU and guides operators. DenkDrivers add the hardware and physics-based AI that connect — or replace — the machine's control system.
ALWAYS INCLUDED DenkOS · Software
- Basic operating platform
- Other DenkWare connects via plug-ins
- Organizes communication between plug-ins and data management
- Allows customer specific data communication (e.g. Catena-X)
- AAS compatible throughout
FREE DenkFree · Software
- Define & organise each Machine Process Unit — machine, tools, materials, operator, data
- Step-by-step instructions delivered to operators via mobile phone
- Built-in compliance — laws, regulations, quality standards
- Skill & training management for every MPU, every time
- Free in a basic version — deep support and high data storage chargeable
HARDWARE + AI DenkDrivers · Hardware + AI
- Machine connection from sensor + mobile to full control-system replacement
- Physics-based AI models for settings & in-process control algorithms
- Stand-alone operation possible — no dependency on the cloud
- Non-recurring charge €800–€150,000; monthly charges €190–€5,000
DenkFree 1.0 launches May 2026. DenkDrivers rollout: Sheet Metal 2026 → Injection Molding 2027 → CNC 2028.
DenkDrivers integrate machines and AI at three levels
The same DenkFree software sits above every machine. DenkDrivers decide how deep the hardware goes — from clip-on sensors to a full replacement control system — domain by domain.
Join
Sensors attached to the outside of the machine, connected to DenkFree via Bluetooth and a mobile phone. Lowest friction, fastest start.
Connect
Sensors and an edge device integrated into the machine, with a hard-wired connection between the existing control system and DenkFree. High value for a simple retrofit.
Unite
A new control system for the machine, fully integrated into DenkFree — includes DenkOff, a local client that runs without a cloud connection. Autonomous operation.
DenkDevice, DenkControl System and DenkOff software extend across domains: Composite Materials, Injection Molding Machines and CNC Machining Centres follow the laser cutter.
DenkWare makes old machines better than brand-new ones
Example: a Join-tier laser cutter with DenkFree. Per-profile gains are shown against the operator's own calibrated baseline — empirical, from validated cuts.
Gains shown per profile (Max Output vs Energy Saver) against the operator's calibrated baseline sample.
Built for the machines — and the people — you have right now
Pricing is scoped per machine, so figures vary by system. Below is a real, validated example — an industrial laser cutter.
Adapts on the spot
The machine immediately adapts to new operators, variable raw materials, and shifting compliance laws — so every shift starts strong.
Proven on a laser cutter
This example reflects a DenkWare deployment verified on an industrial laser-cutting machine, creating a hyper-realistic understanding between machine settings and physical output.
ERP integration — staged, by investment level
Start at the existing technology level and scale with minimum investment, staying open to higher-level technology later (introducing MGSD and DenkFree). DenkFree and DenkDrivers sit over the production cells; ERP modules are connected stage by stage.
Each cell is guided by a Join app on a tablet — Join Composite Layup, Join Composite Cure, Join Glue App, Join Assembly — all sitting on the shared DenkFree layer.
Stage 1 — base Foundation
DenkFree and DenkDrivers are connected to the Product Lifecycle Management system via DenkOS plug-ins.
Stage 2 — material flow Logistics in
Add Material Management: Warehousing, Internal Logistics and Purchasing connect to the shopfloor and PLM, so material movement and procurement are driven from the same data.
Stage 3 — planning Scheduling in
Add Production Planning on top of material management and the shopfloor — scheduling and capacity now sit on live cell data alongside Purchasing and PLM.
Stage 4 — final Full ERP
The complete picture: Production Planning connected to Order handling, Customer Relationship Management, Human Resources, Accounting / cost accounting and System Management integration — a fully integrated enterprise around the DenkWare shopfloor.
IT setup — sovereign, behind the firewall
DenkWare can be deployed as a cloud app or on a local server.
All DenkWare cloud applications are deployed on EU-based servers — no cloud services from non-EU suppliers used.
On a local server, DenkWare deploys in three configurations — from a stand-alone server behind a single firewall to multi-sites including decentralised manufacturing satellites.
The new rules of the factory floor
Adopt the Universal Interface
Start using mobile phones — equipped with cameras, mics, and intuitive screens — to operate heavy machinery.
Trust the Data Engine
Trust AI to determine exact machine settings and operating instructions, just as you trust a forklift to move heavy pallets.
“AI will improve the way we do things today, but eventually it will allow us to do entirely new things. It is time for a true change.”